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Coining of a Copper Cup for the Military Industry

Fabrication of a Copper Cup for the Military Industry
Fabrication of a Copper Cup for the Military Industry

Project description:

The project highlighted is an example of our ability to save our customers' material and labor by developing innovative manufacturing techniques. This part was machined from large ingots of oxygen free 101 copper, its high cost was driving the need for a lower cost manufacturing solution.

Utilizing our 600 ton knuckle joint/embossing press, we were able to produce 2 pieces from the same amount of material needed to make 1.

The finished cup measures 137.400mm in diameter, and 23.35mm in height, and features a 1.6 micrometer finish. It fully complies with ASTM B170 standards, and meets tolerances of +0.000mm/- 0.050mm, and angular tolerances of ±0.5°. At ART Metals Group we take quality seriously, everything that we manufacture is subject to stringent quality measures, this particular part received size testing, dimensional and angular checks throughout production.

Annual volume of 25,000 precision coined large copper cups, manufactured with very little waste and labor. Our coining capabilities allows us to coin near net shapes out of many different types of materials, including bearing races from bearing grade material and post heat treated materials, To learn more about this project, see the table below or contact us directly.

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Highlights of this Precision Coined Stamping Project

Product Description
The use of this part is classified by the military.
Precision Coined Stamping Capabilities Applied/Processes
Primary:
Coined Stamping
Secondary:
Deburring
Equipment Used to Manufacture Part
600 Ton Knuckle Joint Press/Embossing Press
Overall Part Dimensions
O.D.: Ø 137.400m
Height: 23.35mm
Tightest Tolerances
+ 0.000mm / - 0.050mm
Angular: ± 0.5°
Material Used
Copper 101 (Oxygen Free)
Material Finish
1.6 Micrometers
In process testing/inspection performed
Size Testing
Dimensional Checks
Angular Checks
Control Plan
Industry for Use
Military/Defense
Volume
25,000 per Year
Delivery/Turnaround Time
14 weeks
Standards Met
Customer Specifications, 2D CAD Drawing
ASTM B170
Product Name
Copper Cap
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